Precision Wire Mesh Weaving Machine Technology BWR1600D
1.Wire Mesh Weaving Machine Product Introduction:
Our fully digitally controlled metal wire weaving machines are primarily categorized into two series: the B-Type (Light-Duty Model) and the D-Type (Medium-Duty Model). Borth models are equipped with a PLG programmable control system, which utilizes servo motors to precisely control web winding and warp feeding while automatically adjusting mesh tension, significantly improving weaving accuracy. For example, the D-type machine can accurately weave plain weave fabrics ranging from 10 to 100 mesh/inch, and the B-type machine can handle plain weave fabrics from 30 to 500 mesh/inch. With a weaving speed of up to 120 revolutions per minute, production efficiency is improved by over 70%. Both mesh count and tension are digitally set, ensuring user-friendly operation and precise control. The continuous web removal function and digital length display system drastically reduce auxiliary operation time, further enhancing overall production efficiency.
2. Overview:
This model is a high-performance, high-precision light-duty weaving machine, specifically engineered for the precision metal wire mesh industry. At its core is an advanced Fully Digital Programmable Control System, which utilizes servo motors to accurately drive key operations such as web winding and warp feeding, enabling fully automatic and intelligent tension regulation.
3. Key Features & Advantages:
· Precision Weaving: Superior tension control ensures exceptional mesh uniformity, allowing for accurate and stable weaving of fabrics within a range of 40 to 400 mesh using standard wire diameters.
· High Efficiency: With a maximum operational speed of 120 rpm, it boosts production efficiency by over 70% compared to conventional machinery.
· User-Friendly Operation: Critical parameters like mesh count and tension settings are digitally set and stored via a touch-screen interface, ensuring simple operation, precise adjustments, and excellent repeatability.
· Versatility: Capable of weaving various complex patterns, including but not limited to Plain Weave, Twill Weave, and Dutch Weave.
· Enhanced Productivity: The integrated Continuous Web Removal (Uninterrupted Doffing) Systemand digital length display significantly reduce non-productive auxiliary time, maximizing overall equipment effectiveness (OEE).
· Reliability & Durability: Designed for longevity and stable operation, it features high-quality components such as a Bearing-Type Crankshaft, making it suitable for sustained continuous production.
4. Applications:
The high-quality metal mesh produced by this machine is widely used in applications demanding precise filtration, screening, and separation across various industries, including:
· Petroleum & Chemical Processing: Filters, screens, separators.
· Aerospace: High-temperature filtration, shielding meshes, safety guards.
· Mechanical Manufacturing: Precision filters, vibrating screens.
· Automotive Industry: Catalyst support meshes, filter elements.
· Electronics: EMI/RFI shielding, protective guards.
5.Products Parameter:
| Feature Category | Light-duty Loom (Model B) | Heavy-duty Loom (Model D) |
| Mesh Width | 1300mm 1600mm | 1300mm 1600mm |
| Harness System | Positive (Overhead) | Negative (Bottom Cam) |
| Web Removal Method / Doffing Method | Continuous Web Removal or Direct Winding | Continuous Web Removal or Direct Winding |
| Wire Diameter Range | Continuous Web Removal | 0.01 - 0.2 mm | 0.1 - 0.6 mm |
| Direct Winding | 0.03 - 0.2 mm | 0.1 - 0.3 mm |
| Mesh Count Range | Plain Weave | 30 - 500 mesh/inch | 10 - 100 mesh/inch |
| Twill Weave | 30 - 635 mesh/inch | 20 - 100 mesh/inch |
| Dutch Weave | 100 - 2300 mesh/inch | 30 - 500 mesh/inch |
| Beating-Up Frequency | Max. 120 r/h | Max. 100 r/h |
| Motor Power | 2.2kw | 2.2kw |
| Standard Configuration | Crankshaft Type | Bushing Type |
| Side Frames | Casting Wall Plates |
| Tension System | Tension Sensor |
| Rapier Head Type | Carbon Fiber |
| Drive Type | Fully Digital Control (CNC) |
6. Detailed Images:
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Precision Wire Mesh Weaving Machine Images
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